Pasteurize and cool packaged fruit products with controlled thermal treatment systems

The customized processing systems from SARP are designed for the transport and thermal treatment of packaged fruit and vegetable products, including formats such as doypack, spouted pouches, cheerpack, and stand-up pouches.

Products are conveyed through integrated processing lines where they undergo pasteurization or high-temperature holding, reducing bacterial load and ensuring product safety. Following this step, the packages are rapidly cooled to create a controlled thermal shock, which stabilizes the product and prepares it for handling, storage, and secondary packaging.

Depending on process requirements, the systems can use water-based or air-based cooling and heating technologies, allowing adaptation to different packaging materials such as plastic or paper.

Each line is designed based on product characteristics, plant layout, and production capacity, ensuring efficient use of space and seamless integration into existing production environments. These systems are commonly used for applications such as fruit purées, tomato sauces, and other packaged fruit and vegetable products.

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Inspect and remove defects using vision systems and vacuum suction

The AspirX optical sorter from Protec is designed for sorting soft and wet products, including tomato pulp, fruit compotes, dices, and extruded products. It combines high-resolution vision technology with a vacuum-based rejection system, enabling accurate sorting while preserving product quality.

Product is conveyed on a belt and inspected by high-speed, high-resolution cameras, detecting defects such as off-color, rot, and discoloration, including in darker product streams. The system can identify defects down to approximately 0.5 × 0.5 mm, with real-time processing handled by dedicated electronic systems.

Unlike air-jet systems, rejected product is removed via suction through rows of hollow cylinders, ensuring full belt coverage and controlled removal. This method significantly reduces the amount of good product removed вмеÑте with defects, especially important for fragile or moist products.

Different configurations are available depending on product type:

• Small-diameter suction for pulp applications to minimize product loss
• Larger suction elements for diced products to ensure effective rejection

The system is available in multiple sizes with capacities ranging from approximately 5 to 20 tons per hour, depending on the model and application.

A touchscreen HMI with integrated monitoring software allows operators to track reject rates, air pressure, and system performance, with both automatic and manual control modes. The machine also features easy-clean design, including washable suction lines and waste tanks, supported by a liquid-ring vacuum pump for stable operation under high rejection loads.

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Cools and Preserves Aseptic Fruit Preps

The Sterile cooler YPB207 by Boema S.p.A. is an engineered-to-order batch cooler designed for aseptic fruit processing, ensuring optimal cooling conditions for products like fruit jams, mango puree, and chocolate sauces. This unit operates by leveraging a pressure differential transfer system, effectively maintaining sterility and preserving product quality during cooling and aseptic filling. It seamlessly integrates with preparation bowls and sterile filling systems, offering a continuous, pump-free transfer of products to avoid contamination. The equipment is highly efficient, aided by sterile nitrogen injection to sustain aseptic conditions throughout the process. Its versatile applications serve various industries, including food and beverage, fruit processing, and aseptic packaging, equipped to handle both solid and liquid products. With options for stainless steel construction, it offers durability and compliance with food safety standards, ensuring longevity in demanding environments.

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Extracts and Processes Purees, Concentrates, and Sauces

The Turbo Extractor PR410 and PR411 from Boema S.p.A. are engineered to adapt seamlessly to various production requirements, offering a unique solution for food processing companies looking to efficiently produce fruit purees, concentrates, and sauces. Utilizing a patented cylindrical extraction chamber with an innovative rotor system, these machines allow precise paddle adjustments for maximum flexibility. This capability means you won’t need to replace the entire rotor; simple configuration of paddles, distance, and speed allows adaptation to different product types and ripening degrees. Available in both hot (PR410) and cold (PR411) extraction models, the extractors support a wide range of applications including vegetable processing lines and chocolate creams. They feature an “EASY OPEN” basket design that facilitates swift mechanical removal and filter replacement, significantly cutting maintenance costs and doubling the sieve lifetime. Built for continuous, high-speed, and automated operations, these extractors integrate effortlessly into existing processing lines, providing reliable solutions for demanding production environments.

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Shells and Pulps IQF and Frozen Products

The Shelling Mill for IQF and Frozen Lumps PR49 from Boema S.p.A. is engineered to streamline your processing line by efficiently shelling and pulping various frozen and IQF products. Utilizing a robust mechanical design, it operates continuously at high speeds, ensuring consistent output of shelled and pulped fruits and vegetables. Suitable for manufacturing shelled strawberries, pulped peaches, and tomato sauces, it integrates seamlessly into food and beverage processing lines. The mill supports automation via a PLC-controlled interface, enabling easy integration with upstream and downstream equipment. Designed with energy efficiency in mind, it can handle various product types, from solids to slurries. Constructed using corrosion-resistant materials, it maintains performance in demanding environments, while its user-friendly design simplifies cleaning and maintenance, reducing downtime. Available customization options allow tailoring to specific production needs, with engineering support offered for integration and troubleshooting.

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Processes and Shells IQF and Frozen Products

The Shelling Mill PR49 from Boema S.p.A. is a specialized machine designed to streamline the processing of IQF fruits, vegetables, frozen lumps, and conglomerations. Utilizing a robust shelling and pulping mechanism, the PR49 efficiently transforms frozen materials into shelled or pulped products ready for further processing. With its capacity to handle continuous and high-speed operations, this equipment is engineered for demanding environments in food processing, puree manufacturing, and frozen food production. It integrates seamlessly into existing production lines, accommodating both solid and slurry product types while offering options in stainless steel for enhanced corrosion resistance. Ensuring energy efficiency, it’s built with optimized motor controls and complies with relevant industry standards, making it a vital component for food processing companies and frozen food manufacturers seeking to improve throughput and product consistency. Additionally, the machine offers easy maintenance features like an accessible design, promoting quick cleaning and minimal downtime.

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Defreezes and Heats Fresh or Frozen Produce

The Continuous Cooker H52 by Boema S.p.A. is engineered to defreeze and heat fresh or frozen vegetables and fruits with or without stones. Utilizing a rotating coil design, this cooker efficiently processes ingredients, making it essential for food, vegetable, and fruit processing facilities. Capable of enhancing the production of sauces, purees, and concentrates, it integrates seamlessly into existing production lines. The H52’s rotating coils can be customized in form, dimension, and number to match your specific product and temperature needs, using either pressure steam or heated water for thermal efficiency. Designed for continuous operation, this cooker supports a high throughput, while maintaining energy efficiency. Fabricated using durable materials, it ensures longevity and reliability, with easy integration into automated systems for optimized processing line performance.

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Inactivates Enzymes and Heats Purees

The Heater-Enzymatic Deactivator H54 series from Boema S.p.A. is engineered to enhance your puree and concentrate production, efficiently inactivating enzymes while maintaining product integrity. This equipment features various models, including the H54_FO with horizontal shell and tube design and product recycle, the H54_BR tailored for Cold Break tomato pulp, and the H54_HB optimized for Hot Break processes. With configurations supporting vacuum heating and vertical arrangements, it suits diverse applications from apple and banana purees to marinara sauce. Designed for continuous operation, each model integrates seamlessly into existing lines, offering precise control over heating and enzymatic deactivation.

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Processes and Prepares Fresh Chestnuts for Market

Boema S.p.A. offers a comprehensive chestnut processing line designed to meet the demands of food processing companies and fresh produce distributors. This equipment excels in efficiently sizing, sterilizing, sorting, brushing, polishing, and packing chestnuts for the fresh market. With modular components, including pre-sizing and pre-sterilizing equipment, sorting machines, and packing stations, this line provides streamlined processing with flexibility. The line processes chestnuts into pre-sized, pre-sterilized, and polished forms, enhancing market readiness. Featuring continuous manual operations, it integrates seamlessly with existing workflows. Constructed from durable materials, it ensures longevity and compliance with industry standards, requiring minimal maintenance due to its robust design.

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Degasses and Recovers Flavors in Liquid Foods

The Vacuum Degasser TEC110 from Boema S.p.A. offers a specialized solution for enhancing liquid food products by efficiently removing unwanted gases while preserving flavors. Designed for the food and beverage industry, this equipment seamlessly integrates into continuous processing lines to optimize products such as juices, purees, and sauces. The key component, a vertical tank paired with a shell and tube condenser, allows both effective degassing and flavor recovery. Cold water circulates through the condenser, connecting to a vacuum pump to facilitate separation processes. This machine supports operations for fruit juice producers and puree manufacturers, maintaining product quality with minimal manual intervention. Equipped with automatic valves and diffusers, it ensures consistent throughput while minimizing energy consumption. Constructed from durable, corrosion-resistant materials, it meets industry standards for hygiene and performance. The TEC110 promises low-maintenance demands with easy access for cleaning and customization options available to suit specific production needs.

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