Stack cartons automatically with servo-controlled palletizing systems

The Elektromag M-PAL-A01 is a palletizing machine designed for automated stacking of cartons and packaged products onto pallets in end-of-line operations.

The system uses servo-controlled motion and programmable stacking patterns to ensure precise positioning of boxes on pallets. It supports different carton sizes and pallet formats, with adjustable configurations through the control system.

Its integration capabilities allow synchronization with upstream packaging equipment, enabling continuous end-of-line automation and reducing manual labor requirements.

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Apply shrink sleeves and fix labels with controlled steam heat tunnels

The Elektromag M-SLV-A02 combined with the M-TNL-A01 steam tunnel forms a sleeve labeling system for high-speed application and shrinking of full-body labels on bottles and containers.

The sleeve applicator positions sleeves onto containers in continuous motion, while the steam tunnel applies controlled heat to shrink the sleeve uniformly around the product. This ensures tight fitting, consistent label appearance, and secure sealing.

The system supports a wide range of container shapes and sleeve materials, and is suitable for high-capacity packaging lines requiring decorative and functional labeling.

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Apply labels on cylindrical containers with synchronized positioning and speed control

The Elektromag M-ETK-A01 is a round surface labeling machine designed for applying self-adhesive labels to cylindrical bottles and containers.

The system operates in continuous mode with servo-driven label application, ensuring consistent placement and alignment. It supports a range of container diameters and label sizes, with adjustable parameters through the control interface.

Its linear configuration allows easy integration into packaging lines, while maintaining stable operation across varying production speeds and formats.

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Apply caps at high speed with rotary systems and controlled torque tightening

The Elektromag M-KAP-B01 is a rotary capping machine designed for continuous application of threaded caps on bottles in high-volume production lines.

The system uses a rotary indexing mechanism combined with controlled torque application to ensure consistent sealing across all containers. It supports various cap types and bottle formats, with automatic adjustment capabilities for different production requirements.

Its continuous motion design enables stable throughput while maintaining accuracy in cap placement and tightening, making it suitable for integration with high-speed filling systems.

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Control fill volumes with servo-driven dosing for flexible production lines

The Elektromag M-ODM-A01 is a linear servo filling machine designed for accurate and flexible filling of liquid products into bottles and containers.

The system uses servo-controlled dosing units that allow operators to adjust fill volumes directly through the control interface. This eliminates manual adjustments and supports fast format changes between different products and container sizes.

Its linear configuration allows easy integration into existing production lines and supports stable handling of various packaging formats. The machine is suitable for medium-speed applications where flexibility and repeatability are required.

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Fill liquids continuously with rotary volumetric dosing and multi-nozzle systems

The Elektromag M-ODM-R01 is a rotary volumetric filling machine designed for high-speed filling of liquid products into bottles and containers across food, cosmetic, and chemical production lines.

The system uses a rotary platform with multiple filling heads operating simultaneously, ensuring stable throughput and repeatable fill accuracy. Volumetric dosing enables controlled filling independent of minor variations in product flow.

The machine supports different container formats and liquid viscosities, while maintaining continuous motion and synchronized bottle handling. Its compact rotary layout allows high output within a limited footprint.

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Pasteurize and cool packaged fruit products with controlled thermal treatment systems

The customized processing systems from SARP are designed for the transport and thermal treatment of packaged fruit and vegetable products, including formats such as doypack, spouted pouches, cheerpack, and stand-up pouches.

Products are conveyed through integrated processing lines where they undergo pasteurization or high-temperature holding, reducing bacterial load and ensuring product safety. Following this step, the packages are rapidly cooled to create a controlled thermal shock, which stabilizes the product and prepares it for handling, storage, and secondary packaging.

Depending on process requirements, the systems can use water-based or air-based cooling and heating technologies, allowing adaptation to different packaging materials such as plastic or paper.

Each line is designed based on product characteristics, plant layout, and production capacity, ensuring efficient use of space and seamless integration into existing production environments. These systems are commonly used for applications such as fruit purées, tomato sauces, and other packaged fruit and vegetable products.

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Freeze meat products continuously with controlled airflow and deep-freezing conditions

The freezing tunnel systems from SARP are designed for continuous deep-freezing of meat products, including breaded, coated, and prepared items, ensuring stable product quality and efficient integration into processing lines.

Products are transported on conveyor belts through a temperature-controlled tunnel, where cold air is circulated to remove heat rapidly from the product. This controlled freezing process helps maintain product structure, coating adhesion, and overall appearance.

The systems are engineered based on product characteristics, available space, and production flow, allowing customization of airflow, belt configuration, and residence time. This ensures consistent freezing performance across different product types and production setups.

The freezing tunnel can be integrated directly after coating, cooking, or forming processes, minimizing handling steps and reducing the risk of production interruptions. Each system is tested before delivery to ensure reliable operation within continuous industrial environments.

Typical applications include: Breaded meat products, Prepared meat portions, Frozen ready meals,Fish, vegetables, and other food products

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Process bakery products with vertical spiral conveyors and controlled airflow

The spiral conveyor systems from SARP are designed for continuous processing of bread, pastries, pizzas, and baked goods, supporting multiple process steps including cooling, freezing, proofing, drying, pasteurization, and sterilization.

Products are transported on specialized conveyor belts arranged in vertical spiral configurations, allowing long residence times within a compact footprint. The spiral is driven by a central tower, leaving space within the structure for integrated air treatment systems, enabling efficient thermal exchange.

The system is designed to achieve high air-to-product contact (close to 100%), ensuring uniform temperature distribution during cooling or freezing. Depending on the application, the system can operate:

• In open-air environments for ambient cooling or drying
• Inside insulated chambers for controlled freezing, proofing, or pasteurization

The conveyors are engineered to handle both packed and unpacked products, with belt designs that prevent sticking, deformation, or surface marking. The system also minimizes lubrication needs, supporting hygienic operation and reducing contamination risks.

To improve line efficiency, the system can function as a buffer or accumulation unit, maintaining product flow when upstream or downstream equipment temporarily stops.

Typical applications include:

• Bread loaves and rolls
• Croissants and pastries
• Pizzas and dough-based products
• Cakes, cookies, and desserts

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Inspect both sides of the product with dual-belt and in-flight vision systems

The Duett optical sorter from Protec is designed for sorting fresh vegetables, leafy products, and diced or sliced fruit, using a two-stage conveyor system combined with advanced optical inspection.

Product first passes over a horizontal belt, followed by an inclined belt, where it is lifted and separated. As the product leaves the second belt, it is inspected in-flight, allowing the vision system to analyze both sides of each item.

High-resolution cameras, supported by powerful lighting systems (including optional backlighting and infrared/NIR), detect defects such as:

• Rot spots and discoloration
• Foreign bodies and insects
• Peels, pits, and stones
• Surface damage or burn marks

Once defects are identified, they are removed using a compressed air jet rejection system, ensuring continuous product flow.

The system is highly flexible and can be configured for a wide range of products, including olives, apples, pears, potatoes, carrots, leafy greens, beans, and peas, both fresh and processed.

Available in configurations with belt widths of ~1,050 mm and ~1,500 mm, the machine handles capacities from approximately 3 to 15 tons per hour, depending on product type and sorting requirements.

A touchscreen HMI with integrated control software allows quick adjustment of sorting parameters, making it easy to switch between products. The system also supports remote diagnostics and LAN connectivity, enabling integration into larger processing lines.

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