Fully automatic and quick stationary pallet changer

Toppy V-shape is a stationary pallet exchanger built with a unique, strong V shape frame. It is manufactured in painted steel, and with a full stainless steel model also available. All moving parts are operated by hydraulic and electrical systems. The pallet to be replaced is loaded onto a lower platform at floor level by either an electric pallet jack or forklift.

At the start of cycle, a pallet latch secures the pallet to the platform and the upper compactor plate moves down until a sensor detects the top of the load. In this position the plate provides a gentle support to the load. The load, secured by the V-shape frame, is then lifted and rotated backwards. When the load is in the tilted position, the lower platform moves back to the floor and the pallet is released. The operator can quickly and easily replace the pallet at floor level. With the new pallet, the load is returned to floor level and removed.

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Stationary inverter/stationary pallet changer

The Toppy Inverter is a stationary pallet inverter that will turn loads and exchange pallets on loads with maximum weight of 1500 kg and maximum height of 2000 mm. The pallets are loaded and unloaded using a forklift.

The pallet turning is accomplished with: 90° rotation without pressure, for steady loads (i.e. boxes); 180° rotation without pressure, for unsteady and fragile loads (i.e. cruets and bottles); 180° rotation with pressure, for unsteady but not fragile loads (i.e. bags, larger size bags and drums).

Toppy inverter is also available with a PLC control (fully automatic), and as a floor level version that can be loaded and unloaded using an electric pallet jack. The stationary pallet changer is mainly used in industries where some products, i.e. liquids, cannot be inverted as this would cause problems with validation or, in industries, where goods are packed in fragile packaging materials.

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Pallet changer for lifting high loads

The Maxi Toppy Pharma Plus and Maxi Toppy Pharma Plus WB is presented by Toppy. It can lift the load with the maximum of 1500 kg, with pallet size up to 800×1200 mm or 1000×1200 mm in pallet DIN. The load can be as tall as 1780 mm and 2370 mm, given that pallet is included, for both Maxi Toppy Pharma and Maxi Toppy Pharma Plus.

The high loads are capable to lift up and turn with this mobile pallet turner. The Maxi Toppy Pharma WB Plus pallet changer is realized with wide base of the legs, so that it is possible to pick up pallets closed at the base (for instance, UK pallets). They also comply with the strictest European and American rules. It pays special attention to the GMPs and smooth surface and beveled shape assuring the utmost hygiene and cleanliness.

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A pallet changer when working with steady and compact materials

The Dual Press from Toppy is highly beneficial because the operator has the possibility of changing the pallet with two side pressers. The process of pallet changing is a special one for this device and can be taken advantage of, especially when working with compact and steady materials, including drums and boxes. While the side pressers
hold the load, the lower forks are let come down to release the pallet.

Toppy Dual Press can be used in two different ways;  180° load-turning mode, for raw material packed in bags or bottles and side pressure (no turning) for finished products, like boxes or drums.

This model is realized with wide base of the legs, so that it is also possible to pick up pallets closed at the base (for instance, UK pallets).

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Handles and Dispenses Powders and Granules Efficiently

The Bigbag Discharge Master from Daniatech is an ergonomic and flexible system engineered for efficient handling and discharging of powders and granules in the food, chemical, and pharmaceutical industries. This modular system allows adaptation to various bigbag types and discharge options, ensuring seamless integration into existing production lines. Its core design includes a three-module structure featuring a bottom section with multiple discharge options, a customizable middle section, and a top section equipped with an electrical hoist or fixed frame for forklift handling.

Ideal for applications ranging from dairy and infant formula to biotech and pet food products, the Bigbag Discharge Master offers precise weighing and dosing capabilities. It supports connection to pneumatic conveying systems and can include components like flow aids, vibrators, sifters, and dust extraction units to optimize operational efficiency. With safety and compliance in mind, it features ATEX-compliant solutions and low dust emission designs, ensuring both operator safety and environmental standards are met.

Designed for ease of use, the system incorporates options such as load cells for accurate weight measurement, and its ergonomic construction allows safe access with minimal manual handling. The integration of a central PLC control system facilitates automated operations, enhancing productivity and reducing operational downtime. Additionally, its robust construction supports long-term durability and minimal maintenance needs, with options available for CIP systems to ensure contamination-free cleaning and ongoing equipment reliability.

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Fills and Seals Bigbags Efficiently

The Bigbag Filling Master (BFM) from Daniatech is a robust and ergonomic solution tailored for precise, hygienic powder handling in the food, chemical, and pharmaceutical industries. This system is distinguished by its adaptable design, featuring an inflatable dust-tight connection, adjustable lifting strap supports, and a filtering mechanism for excess air, ensuring minimal dust emissions and excellent working conditions. Capable of filling up to 20 bigbags per hour, the BFM is suitable for diverse applications, including dairy products, plant-based beverages, condiments, and biotech materials. The stainless-steel construction enhances durability and compliance with EHEDG sanitary standards. Automation options include a PLC-controlled system with load cells for precise weighing and electrical vibration for even powder distribution. Customization options, such as various dosing devices and dust extraction systems, are supported to meet specific operational requirements.

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Gently Conveys Powder and Granules

The Dense-Phase Master from Daniatech is an energy-efficient pneumatic conveying system designed for the gentle transport of powders and granules across industries like dairy, food, and biotech. It uses compressed air to propel materials through pipelines at low velocities, reducing wear and material degradation. This system supports continuous, automated operations and is PLC-controlled for seamless integration into existing lines. Its robust stainless-steel construction meets EHEDG hygienic standards and complies with EN 1935/2004 and PED 2014/68/EU certifications. With customizable configurations, it ensures efficient handling of abrasive materials, offering optional features like air injectors and weighing systems to optimize flow and reduce energy consumption.

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Transports and Separates Powders and Granules Efficiently

The Dilute-Phase Conveying System from Daniatech offers an efficient solution for transporting powders and granules across various industries such as dairy, food, and personal care. Utilizing both vacuum and pressure conveying technologies, this system ensures continuous, high-speed operation while maintaining product quality. The vacuum mechanism operates under atmospheric pressure, minimizing product heat exposure and enhancing cleanliness, making it suitable for ATEX-regulated environments. In contrast, the pressure system excels at longer distances, providing higher capacities with options for cooling and dehumidification. Designed for applications like conveying and separation, the system efficiently manages materials like xanthan gum solutions and cornflour slurries, with transport velocities between 20-30 m/s. Available with stainless steel construction for enhanced corrosion resistance, it integrates seamlessly into your processing line while offering ease of maintenance with features like CIP systems and airlock hopper configurations. Additionally, Daniatech supports customization tailored to your production needs, alongside engineering support for optimal integration.

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Performs High-Shear Mixing and Emulsification

The MixMaster series from Daniatech offers versatile, high-shear mixing solutions for your production line challenges. These mixers employ a rotor-stator principle, efficiently processing applications from dairy to personal care products. Designed for both batch and inline operations, the MixMaster units are adept at handling various viscosities, offering effective homogenization, droplet size-reduction, and emulsification. With capacities ranging from 5 to 30 ms/h and pressure capabilities up to 8 Bar, they maintain consistency in complex mixtures like yogurt smoothies and vegan cheese spreads. Integration is seamless, featuring options like flushed mechanical shaft seals and PLC compatibility for enhanced process control. Constructed with high-quality materials, the MixMaster ensures durability and complies with industry standards, including GMP and FDA, facilitating easy cleaning with CIP systems. Customizable features and engineering support ensure the MixMaster meets your specific production needs.

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Screens powders and eliminates lumps or contaminants

The wheeled vibrating sifter from Agriflex is a mobile safety-sieving unit used to screen flour, sugar, premix and other powders before they enter the production line. Mounted on wheels, it can be positioned at bag-emptying stations, dosing areas, or inline with pneumatic conveying.

Using vibration and fine mesh screens, it removes foreign bodies, aggregates, packaging fragments and oversized particles that compromise dough texture or damage downstream machinery. Quick-release clamps allow fast screen changes for different ingredients or particle sizes.

The mobile design allows multiple production areas to share one unit, reducing investment and improving hygiene. It integrates easily with Agriflex conveying systems and micro-dosing solutions.

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