Transport and thermally process packaged dairy products in continuous production lines

The conveyor systems from SARP are designed for the conveying and thermal treatment of packaged dairy products, supporting processes such as heating, cooling, and stabilization within continuous production environments.

Products are transported on conveyor belts through controlled processing zones, where temperature conditions are adapted to the specific product and packaging type. The systems are suitable for plastic packaging and pre-formed bags, ensuring stable handling without damaging sensitive dairy products.

Typical applications include products such as cream cheese, mozzarella, and burrata, where precise temperature control is required to maintain texture, moisture balance, and product integrity.

Each system is developed based on product characteristics, available space, and required production capacity. This allows integration into existing processing lines while ensuring efficient flow and minimal disruption.

Customized solutions are developed through dedicated engineering and testing, enabling adaptation to different process requirements and ensuring reliable operation in industrial dairy environments.

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Detect and remove defects using high-speed cameras and air jets

The DixAir optical sorter from Protec is designed for high-capacity sorting of vegetables, diced tomatoes, and fruit, using advanced vision systems combined with air jet rejection.

Product is transported on a conveyor belt, where it is inspected by high-resolution linear cameras supported by dedicated lighting systems, including backlighting for enhanced defect visibility. The system detects defects such as off-color, rot, and discoloration, with detection sensitivity down to approximately 0.5 × 0.25 mm.

Image data is processed in real time using high-speed processors (DSP, FPGA) and proprietary software. When a defect is identified, the system activates air nozzles (solenoid-controlled) to remove the defective product from the stream without interrupting flow.

The sorter is available in multiple sizes with capacities up to 90 tons per hour, depending on the model and product, and belt widths up to 1500 mm. Conveyor speed can be adjusted up to 4 m/s, allowing adaptation to different product types and throughput requirements.

The machine includes a touchscreen HMI with integrated monitoring software, enabling operators to adjust parameters, monitor performance, and control sorting accuracy. Connectivity via Ethernet (TCP/IP) allows integration into plant control systems, with optional remote diagnostics and support.

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Stores, Mixes, Cools, and Stabilizes Liquid Products

Boema S.p.A.’s MT line of industrial tanks is designed for the storage and mixing of dairy, juice, and beverage products, offering robust solutions for maintaining quality and stability. These tanks cater to various needs, featuring optional slow or quick stirrers to prevent sedimentation in susceptible products. To preserve organoleptic properties, the tanks can be equipped for nitrogen inerting, working safely under light overpressure with necessary accessories.

The tanks are engineered with a cooling interspace on the bottom and cylindrical plating, ensuring optimal cooling fluid circulation tested up to 6 bar for reliability. High-density insulation minimizes thermal dispersion, encased in a fully welded stainless steel jacket. This makes them ideal for applications across food, beverage, and dairy industries, especially for producing items like cheese, yogurt, and a range of beverages.

Boema’s tanks support manual, continuous, and high-speed operations, ensuring adaptability to varied processing requirements. The focus on hygienic design facilitates easy cleaning and maintenance, essential for adherence to industry standards and efficient production workflows.

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