Form, fill and seal blister packs in compact packaging lines

The Discovery blister packaging machine from Accupack Engineering is a compact thermoforming blister machine designed for pharmaceutical packaging of tablets and capsules. The system operates in a double-lane configuration and can reach production speeds of up to 300 blisters per minute, making it suitable for medium-capacity pharmaceutical packaging lines.

Blisters are formed from common pharmaceutical thermoforming materials including PVC, PVC/PVDC, duplex and triplex laminates, PVC/Aclar and PP films. Lidding materials such as hard aluminium foil, soft aluminium foil, CR foil and laminated paper allow different pharmaceutical packaging formats including moisture-barrier and child-resistant blister packs.

The machine supports blister pack dimensions up to 222 mm in length and 90 mm in width, with forming depths up to 12 mm. The forming station can operate at up to 150 cutting strokes per minute, allowing flexible blister layouts depending on product size and tooling configuration.

A fully servo-driven mechanism controls indexing and transport of the packaging material, supporting accurate forming and sealing cycles. The machine integrates easily with upstream tablet feeding systems and downstream cartoners to form a complete pharmaceutical packaging line.

Designed with a compact footprint and operator-friendly layout, the Discovery machine is suitable for pharmaceutical manufacturers running multiple SKUs and requiring frequent format changes. Tool-less changeover and remote service capability help reduce downtime during product switches.

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Produce pharmaceutical blister packs at high production speeds

The Velocity blister packaging machine from Accupack Engineering is a high-speed thermoforming blister machine developed for pharmaceutical packaging lines with large production volumes. The system forms, fills, seals, and cuts blister packs in a continuous automated process designed to maintain stable output at high speeds.

Blisters are produced from standard pharmaceutical forming films such as PVC, PVC/PVDC, duplex and triplex laminates, PVC/Aclar and PP materials. The sealing station applies consistent pressure across the blister surface to maintain package integrity and protect moisture-sensitive pharmaceutical products.

The machine integrates easily with upstream tablet or capsule feeding systems and downstream cartoners, allowing the blister packaging line to operate as a continuous pharmaceutical packaging process. High-speed indexing and servo-driven transport ensure repeatable forming and sealing cycles while maintaining precise blister cavity alignment.

The system is designed with an operator-friendly layout and a compact footprint for integration into pharmaceutical packaging environments. Tool-less format changeover allows operators to switch between different blister layouts efficiently, which is particularly important in pharmaceutical facilities producing multiple product formats.

With its high output capability and automated operation, the Velocity machine is suited for pharmaceutical manufacturers running large-scale blister packaging lines.

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Carton packaged products in continuous high-speed motion

The Galaxy 200 cartoning machine from Accupack Engineering is a continuous motion horizontal cartoner designed for high-speed pharmaceutical and consumer goods packaging lines. The system can reach production speeds of up to 200 cartons per minute, allowing it to match high-output blister packaging machines or bottle filling lines.

The machine handles a wide range of packaged products including blister packs, bottles, tubes, vials, trays, and ampoules. Products arriving from upstream packaging equipment are transferred into cartons while the machine runs in continuous motion, eliminating start-stop movements and improving overall packaging efficiency.

Cartons are automatically erected, loaded, and closed within the same machine frame. The cartoning process supports tuck-in or hotmelt sealing, enabling the machine to accommodate different carton closure requirements. The system is designed with an ergonomic layout and compact footprint to integrate easily into existing packaging lines.

The cartoner also includes tool-less format changeover and operator-friendly controls to simplify product changeovers in multi-product environments. This flexibility is particularly useful in pharmaceutical production facilities where packaging formats change frequently between different SKUs.

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Insert packaged products into cartons with controlled intermittent motion

The Galaxy 130 cartoning machine from Accupack Engineering is an intermittent motion horizontal cartoner designed for pharmaceutical packaging lines handling products such as blister packs, bottles, tubes, vials, trays, and ampoules. The machine reaches outputs of up to 130 cartons per minute, making it suitable for medium-capacity packaging lines.

Cartons are picked and opened using a servo-driven positive carton opening system, ensuring reliable carton forming before product insertion. A three-arm carton pick-up mechanism transfers cartons from the magazine to the loading station, supporting consistent carton positioning during operation.

The system accommodates cartons with widths from 15–95 mm, heights from 15–70 mm, and lengths from 70–160 mm, enabling a wide range of pharmaceutical packaging formats.Products are transferred from upstream equipment such as blister packaging machines or bottle fillers and inserted into cartons in synchronisation with the intermittent motion cycle. The machine supports both tuck-in and hotmelt closure systems, allowing different carton sealing configurations depending on packaging requirements.

The cartoner features a balcony machine design, separating mechanical components from the product handling area to support cleaning and maintenance in regulated pharmaceutical environments. Tool-less format changeover and micrometric adjustments allow operators to switch between carton formats with minimal downtime.car

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Form, fill and seal pharmaceutical blister packs

The Trinity blister packaging machine from Accupack Engineering is a servo-driven thermoforming system designed for pharmaceutical blister packaging lines requiring reliable output and compact machine layout. The machine operates in a double-lane configuration and can achieve production speeds of up to 240 blisters per minute, making it suitable for medium-capacity pharmaceutical packaging environments.

Blister cavities are formed from thermoforming films such as PVC, PVC/PVDC, duplex, triplex laminates, PVC/Aclar and PP, enabling the packaging of moisture-sensitive pharmaceutical products. The machine seals the formed blisters using a platen sealing principle, which applies uniform pressure across the sealing area to ensure consistent blister integrity.

The forming station supports blister depths of up to 12 mm, allowing the packaging of different tablet sizes and capsule formats. Maximum blister pack dimensions reach 252 mm length and 90 mm width, providing flexibility for various cavity layouts within one tooling set. The system operates with forming speeds of up to 40 cycles per minute and cutting speeds of up to 120 strokes per minute depending on pack configuration.

The machine architecture follows a cGMP-compliant balcony design, separating the product handling area from mechanical components to simplify cleaning and maintenance. Multiple feeding solutions can be integrated depending on the product format, while the machine layout allows integration with downstream cartoning equipment and serialization systems.

With tool-less format changeovers, operators can switch between blister formats faster, which is particularly valuable in pharmaceutical plants producing multiple SKUs.

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Form, fill and seal pharmaceutical blisters at high speed

The Victory blister packaging machine from Accupack Engineering is a fully servo-driven thermoforming system designed for high-speed pharmaceutical blister production. The machine operates in a double-lane configuration and can reach outputs of up to 400 blisters per minute, making it suitable for medium-to-high volume tablet and capsule packaging lines.

Blisters are produced using a platen sealing principle, which provides uniform sealing pressure across the entire blister cavity. This supports consistent package integrity for sensitive pharmaceutical products. The forming station supports blister depths of up to 12 mm, allowing the machine to process a range of tablet sizes and capsule formats.

The machine is compatible with common pharmaceutical thermoforming materials including PVC, PVC/PVDC, PVC/Aclar, duplex and triplex laminates, as well as PP films. Lidding materials include hard aluminium foil, soft aluminium foil, CR foil and laminated paper, enabling both standard and child-resistant packaging formats.

With a maximum blister pack length of 252 mm and a maximum width of 90 mm, the machine can process multiple blister layouts within a single tool set. The servo-driven transport system allows accurate indexing and repeatable forming cycles of up to 50 forming cycles per minute, while the cutting system can reach 200 strokes per minute depending on format.

Designed with a compact footprint, the machine integrates easily into pharmaceutical packaging lines and can be connected downstream with cartoners and track-and-trace systems. Tool-less format change and remote service capability reduce downtime and support faster product changeovers in multi-product production environments.

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